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Manufacturing Facilities

 
Facilities

For Grinding Media a completely automated Green Sand Plant is supplied by M/s DISA, Denmark who are world leaders in Green Sand Automated Line. It gives us a triple advantage of higher quality, higher productivity and equally important minimized environment impact. A very special feature of this line is that we have provided for fettling of the Balls also in a mechanized way which is completely a new feature even with an automated line.

 
 

Facilities

For other components No Bake Plant is supplied by M/s IMF, Italy –world leader for supply of No Bake Plants. We are equipped to make castings upto 12 tonne weight. For fettling of such castings we have completed automated grinding stations with heavy duty 3 Axis. Manipulator supplied by M/s Clansman of Scotland. This line will cope up with production of larger castings for cement plants and power plants etc. Care has been taken to include adequate plant for treatment of used sand so that the new sand usage will be less than 10% of total sand used.

 
 
Facilities

Manufacturing Facilities Major Equipment Suppliers Hi-tech Casting Installed capacity of each plant viz. Green Sand Plant and No Bake Plant is 9000 TPA giving a total installed capacity of 18000 TPA. We expect to use 50% of our capacity for our captive requirements in our cement plants and power plants and balance is available to meet demand for such high grade Alloy Steel Castings in the market.

 

Facilities

The 3D models of components are made on latest SOLIDWORKS Software.The flow of materials through the mould and temperature during solidification process are seen in simulation with the upscale software MAGMASOFT. Pattern making is developed in latest CNC wood working Machine. All above leads to the best yield, the lowest rejects with best quality with optimum order to delivery time.


 
 
Facilities











Jaypee Hi-Tech Casting Centre is equipped with a state of the art laboratory and NDT facility including Spectrometer, Magnetic Particle Inspection, Die-penetration and Ultrasonic testing equipment. Quality Control Department is manned by engineers highly qualified with long experience in the field.